Skip to content
Free design assistanceon every order
CBCustomBoxArena
Guide

How to choose the right mailer box size (without overpaying for air)

The single biggest cost driver in DTC packaging isn't print — it's dimension. Here's how to size a mailer box that fits the product, fits the shipping rate card, and doesn't waste money on void fill.

The CustomBoxArena Team1 min read
Blog cover placeholder

The single biggest cost driver in DTC packaging isn't print — it's dimension. Here's how to size a mailer box that fits the product, fits the shipping rate card, and doesn't waste money on void fill.

The CustomBoxArena Team

Production engineers, designers, and ex-DTC operators who write what we wish we knew before we shipped our first 10,000 boxes.

Search

Search products, articles, materials